閥(fa)門電(dian)動(dong)執行(xing)機構(gou)是(shi)實現閥(fa)門程(cheng)控、自(zi)控和遙控(kong)*的設備,其(qi)運(yun)動過(guo)程(cheng)可由(you)行程(cheng)、轉矩(ju)或(huo)軸向推(tui)力的大(da)小來控制。由(you)於(yu)閥(fa)門電(dian)動(dong)執行(xing)機構(gou)的工(gong)作(zuo)特性和利(li)用(yong)率(lv)取決(jue)於(yu)閥(fa)門的種(zhong)類(lei)、裝置工(gong)作規(gui)範及(ji)閥(fa)門在管(guan)線(xian)或(huo)設備上(shang)的位置,因此(ci),正確(que)選(xuan)擇(ze)閥(fa)門電(dian)動(dong)執行(xing)機構(gou),對防止出(chu)現(xian)超負(fu)荷現(xian)象(工作(zuo)轉矩(ju)高(gao)於(yu)控制轉矩(ju))至關重要(yao).
01選(xuan)擇(ze)閥(fa)門電(dian)動(dong)裝置的依(yi)據(ju)
通常(chang),正確(que)選(xuan)擇(ze)閥(fa)門電(dian)動(dong)執行(xing)機構(gou)的依(yi)據(ju)如(ru)下:
操作力矩(ju)操(cao)作力矩(ju)是(shi)選(xuan)擇(ze)閥(fa)門電(dian)動(dong)執行(xing)機構(gou)的Z主(zhu)要(yao)參(can)數(shu),電(dian)動(dong)裝置輸出(chu)力矩(ju)應(ying)為閥(fa)門操(cao)作(zuo)Z大(da)力矩(ju)的1.2~1.5倍(bei)。
操(cao)作推(tui)力閥(fa)門電(dian)動(dong)執行(xing)機構(gou)的主(zhu)機結(jie)構(gou)有兩種:壹(yi)種(zhong)是(shi)不(bu)配置推(tui)力盤(pan),直(zhi)接輸出(chu)力矩(ju);另壹種(zhong)是(shi)配置推(tui)力盤(pan),輸出(chu)力矩(ju)通(tong)過(guo)推(tui)力盤(pan)中(zhong)的閥(fa)桿螺(luo)母(mu)轉換(huan)為輸出(chu)推(tui)力。
輸出(chu)軸(zhou)轉動(dong)圈(quan)數閥(fa)門電(dian)動(dong)執行(xing)機構(gou)輸出(chu)軸(zhou)轉動(dong)圈(quan)數的多(duo)少(shao)與閥(fa)門的公(gong)稱通(tong)徑、閥(fa)桿螺(luo)距、螺(luo)紋(wen)頭數(shu)有關,要(yao)按M=H/ZS計(ji)算(suan)(M為電(dian)動(dong)裝置應(ying)滿(man)足的總(zong)轉動(dong)圈(quan)數,H為閥(fa)門開(kai)啟高(gao)度,S為閥(fa)桿傳動螺(luo)紋(wen)螺(luo)距,Z為閥(fa)桿螺(luo)紋(wen)頭數(shu))。
閥(fa)桿直(zhi)徑對多(duo)回轉類(lei)明桿閥(fa)門,如(ru)果電(dian)動(dong)裝置允(yun)許通過(guo)的Z大(da)閥(fa)桿直(zhi)徑不(bu)能(neng)通(tong)過(guo)所(suo)配閥(fa)門的閥(fa)桿,便(bian)不(bu)能(neng)組(zu)裝成電(dian)動(dong)閥(fa)門。因此(ci),電(dian)動(dong)裝置空(kong)心輸出(chu)軸(zhou)的內(nei)徑必須(xu)大(da)於(yu)明桿閥(fa)門的閥(fa)桿外徑。對部(bu)分(fen)回轉閥(fa)門以(yi)及多(duo)回轉閥(fa)門中(zhong)的暗(an)桿閥(fa)門,雖(sui)不(bu)用考慮(lv)閥(fa)桿直(zhi)徑的通(tong)過(guo)問(wen)題,但在選(xuan)配時(shi)亦(yi)應充(chong)分(fen)考慮閥(fa)桿直(zhi)徑與鍵(jian)槽(cao)的尺寸,使(shi)組(zu)裝後(hou)能(neng)正常(chang)工作(zuo)。
輸出(chu)轉速(su)閥(fa)門的啟閉速(su)度(du)若(ruo)過(guo)快(kuai),易產(chan)生(sheng)水擊(ji)現象(xiang)。因此(ci),應(ying)根(gen)據(ju)不(bu)同(tong)使(shi)用(yong)條件,選(xuan)擇(ze)恰當的啟閉速(su)度(du)。
02導致(zhi)超負(fu)荷的原(yuan)因
閥(fa)門電(dian)動(dong)執行(xing)機構(gou)有其(qi)特殊(shu)要(yao)求,即(ji)必(bi)須(xu)能(neng)夠限(xian)定轉矩(ju)或(huo)軸向力。通(tong)常(chang)閥(fa)門電(dian)動(dong)執行(xing)機構(gou)采用(yong)限(xian)制轉矩(ju)的連軸(zhou)器。當電(dian)動(dong)裝置規(gui)格(ge)確(que)定之後(hou),其(qi)控制轉矩(ju)也(ye)就(jiu)確(que)定了。壹般(ban)在預先(xian)確(que)定的時(shi)間(jian)內(nei)運(yun)行,電(dian)機不(bu)會超負(fu)荷。
但(dan)如(ru)出(chu)現(xian)下列情況便(bian)可(ke)能(neng)導致(zhi)超負(fu)荷:
壹(yi)是(shi)電(dian)源(yuan)電(dian)壓(ya)低,得不(bu)到(dao)所(suo)需的轉矩(ju),使(shi)電(dian)機停(ting)止轉動(dong); 二是(shi)錯(cuo)誤(wu)地(di)調定轉矩(ju)限(xian)制機構(gou),使(shi)其(qi)大(da)於(yu)停(ting)止的轉矩(ju),造成連續產(chan)生(sheng)過(guo)大(da)轉矩(ju),使(shi)電(dian)機停(ting)止轉動(dong); 三(san)是(shi)斷(duan)續使(shi)用(yong),產(chan)生(sheng)的熱(re)量(liang)積(ji)蓄,超過(guo)了電(dian)機的允(yun)許溫(wen)升值(zhi); 四(si)是(shi)因某(mou)種原(yuan)因轉矩(ju)限(xian)制機構(gou)電(dian)路(lu)發生(sheng)故障(zhang),使(shi)轉矩(ju)過(guo)大(da); 五(wu)是(shi)使(shi)用(yong)環境溫(wen)度過(guo)高(gao),相對使(shi)電(dian)機熱(re)容量(liang)下降。
Z.Q型(xing)閥(fa)門電(dian)動(dong)裝置過(guo)去(qu)對(dui)電(dian)機進(jin)行(xing)保護(hu)的辦(ban)法(fa)是(shi)使(shi)用(yong)熔斷器、過(guo)流(liu)繼(ji)電(dian)器(qi)、熱繼電(dian)器(qi)、恒溫(wen)器等,但(dan)這(zhe)些(xie)辦(ban)法(fa)各(ge)有利(li)弊(bi)。對電(dian)動(dong)裝置這(zhe)種(zhong)變負(fu)荷(he)設備,可(ke)靠(kao)的保(bao)護(hu)辦(ban)法(fa)是(shi)沒(mei)有的。因此(ci),必(bi)須(xu)采(cai)取各(ge)種(zhong)組(zu)合方式(shi),歸(gui)納起(qi)來有兩種:壹(yi)是(shi)對(dui)電(dian)機輸入電(dian)流(liu)的增(zeng)減(jian)進行(xing)判斷;二是(shi)對(dui)電(dian)機本身(shen)發(fa)熱情況進(jin)行(xing)判(pan)斷。這(zhe)兩(liang)種(zhong)方式(shi),無(wu)論(lun)那種都(dou)要(yao)考(kao)慮(lv)電(dian)機熱(re)容量(liang)給(gei)定的時(shi)間(jian)余量(liang)。
通(tong)常(chang),過(guo)負(fu)荷的基(ji)本保護(hu)方(fang)法(fa)是(shi):對(dui)電(dian)機連續運(yun)轉或(huo)點動操(cao)作(zuo)的過(guo)負(fu)荷保護,采(cai)用(yong)恒溫(wen)器;對(dui)電(dian)機堵(du)轉的保(bao)護(hu),采用(yong)熱繼電(dian)器(qi);對短路(lu)事(shi)故,采(cai)用熔斷器或過(guo)流(liu)繼(ji)電(dian)器(qi)。